How to Improve Weld Quality, Productivity, and Efficiency

A welder is an extension of the equipment, and tools and products are available that streamline the job and make the welding process easier. Using equipment with fewer points of failure and simplified maintenance can speed up welder training, help welders confidently build their skill set, and ultimately increase productivity and efficiency.

Configure the Right MIG Gun. Selecting and, in some cases, configuring a MIG gun for the needs of a specific application can result in greater productivity, enhanced operator comfort, and improved weld quality. Knowing the application and the specific welding parameters of the job (wire size, amperage, arc-on time), a welder can select a gun that meets the job needs. Not only do these variables impact amperage, but they can affect the ergonomics that will best suit the gun. Depending on the requirements, the gun may require a different neck (fixed or rotatable in multiple lengths and angles) or handle style (straight or curved) to achieve both comfort and quality.

Use the Correct Consumables. It’s already known that the right consumables can optimize productivity, operating costs, and welder confidence. But going a step beyond that are consumable systems that are compatible across welding guns and work in concert to simplify inventory and minimize errors. In this case, a consumables system is all the core parts—contact tip, diffuser, nozzle, liner, power pin—manufactured from the same brand for the same line that all work together to make the welding process seamless and produce quality welds.

The benefits include longer contact tip life, less rework, and simplified maintenance.