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Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Factory supply Cast Iron Welding Rods AWS ENi-CI

If you’ve ever repaired a cracked lathe base or a finicky pump housing, you already know: cast iron has a personality. It wants a calm hand, a cool puddle, and the right consumable. That’s where Factory supply Cast Iron Welding Rods AWS ENi-CI (often nicknamed “ENi-CI cold-weld sticks”) come in. They’re built around a pure-nickel core with a graphite-type coating, AC/DC friendly, and—surprisingly—no preheat required in most cases. Many maintenance teams like the hassle-free start and the crack resistance. I do too, to be honest.

Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Why the market is leaning into ENi-CI now

Industry trend? Precision repairs without long downtime. Foundries, mines, and shipyards are pushing “cold” procedures to avoid distortion. In fact, nickel electrodes for cast iron have seen steady demand as older assets stay in service longer. Short beads, peening, and controlled interpass—paired with Factory supply Cast Iron Welding Rods AWS ENi-CI—is the real-world recipe.

Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Key Specifications (typical, real-world use may vary)

StandardAWS A5.15 ENi-CI
Core/CoatingPure nickel core, graphite-type coating
Diameter × Length2.5×300 mm, 3.2×350 mm, 4.0×350 mm
Current/PolarityAC or DC+, easy strike
Recommended Amps2.5 mm: 50–80 A; 3.2 mm: 70–110 A; 4.0 mm: 90–140 A
Tensile Strength≈ 400 MPa
Elongation≈ 18%
Hardness≈ 160–200 HB
PreheatNot necessary for many jobs; use cold technique
Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Where they’re used

- Repairing cracked engine blocks, gear housings, machine beds, and lathe pedestals
- Rebuilding worn pump casings and bearing seats
- Stitching repairs on gray, malleable, and some nodular cast irons (procedure-dependent)

Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Process flow and QA

Materials: pure nickel wire, controlled graphite coating. Methods: wire drawing, precision extrusion, low-hydrogen baking, batch traceability. Testing: per AWS A5.15—tensile, bend (where applicable), deposit chemistry checks; batch moisture control. Typical service life: multi-year repairs under normal loading; obviously, technique matters.

Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Field notes (real shops say)

“Easy start, low spatter, less post-weld grinding.” Another buyer mentioned fewer cold cracks when using short 20–30 mm beads with peening between passes. I guess the lesson is: procedure plus consumable equals success.

Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Vendor comparison (indicative)

Criteria This Factory (ENi-CI) Vendor A Vendor B
CertificationsISO 9001:2015; AWS A5.15 compliantISO 9001 onlyClaimed AWS
MOQ≈ 200–500 kg1 ton500 kg
Lead Time10–15 days3–4 weeks2–3 weeks
CustomizationDiameters, packaging, private labelLimitedStandard only
After-salesProcedure guidance availableEmail onlyBasic
Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Case study: quarry crusher base

A quarry maintenance crew repaired a cracked gray-iron crusher base using 3.2 mm Factory supply Cast Iron Welding Rods AWS ENi-CI. Cold technique, 25 mm beads, peened each run. Post-weld dye penetrant showed no indications; unit returned to service in 24 hours. Six months later, still holding—no vibration-related cracking reported.

Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Practical tips

- Bevel lightly; keep heat input low. Pause between beads to cool to hand-warm.
- Peen gently to relieve stress. Grind smooth; avoid quenching.
- Store rods dry; re-bake around 110–150°C if moisture is suspected.

Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Origin and logistics

Origin: NO.368 YOUYI NORTH STREET, XINHUA DISTRICT, SHIJIAZHUANG CITY, CHINA. Packaging can be branded; batch certificates included. Honestly, the paperwork is tidy—helps with audits.

Factory supply Cast Iron Welding Rods AWS ENi-CI Machinable?

Certifications and references

- AWS A5.15 compliant testing (tensile, deposit checks)
- ISO 9001:2015 quality management
- WPS/PQR support in line with EN ISO 15614-1 (where required)

Authoritative citations

  1. AWS A5.15: Specification for Welding Electrodes and Rods for Cast Iron.
  2. ASM Handbook, Volume 6: Welding, Brazing, and Soldering.
  3. ISO 9001:2015 Quality Management Systems—Requirements.
  4. EN ISO 15614-1: Specification and qualification of welding procedures for metallic materials.
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