Jul . 24, 2024 09:18 Back to list

Illegal welding resulted in 4 deaths!

A large explosion accident occurred in a certain area due to illegal operation by employees.
Accident Review
The business scope of a certain (group) limited liability company is the production and sale of dyes, dye intermediates, and dye derivatives.
On this day, the company organized maintenance personnel to weld the leaking point of the steam jacket joint of the discharge pipe from the acidic 2,4-dinitrochlorobenzene separator to the water washing pot in the first section of the dinitrate workshop.
9:04
A, a safety officer of the dinitrate workshop, went to the hot work site with the "Hot Work Safety Operation Permit" to find B (the person who approved the hot work with the ticket) and C (the person who supervised the fire with the ticket), but did not find anyone. At 9:09, he went to the first floor to continue looking for people. During the search, he found another hidden danger, took a photo and reported it through WeChat. At that time, the water washing patrol inspector D was operating the water washing pot on the second floor.
9:13
The company technician E went to the water washing post for on-site inspection.
9:14
B held an I-shaped saw in his right hand, a protective mask and a welding rod barrel in his left hand, and C, who held a wrench in each hand, entered the scene one after another.
9:15
C picked up the welding protective mask with his left hand, picked up the welding clamp with his right hand and clamped a welding rod, and began to weld the leaking point at the steam jacket joint of the discharge pipe from the acidic 2,4-dinitrochlorobenzene separator to the water washing pot by the broken arc method. At that time, B was standing on the right side of Li Yuan, and an explosion occurred 35 seconds after the hot work.
Due to the shock wave of the accident explosion, the impact of metal fragments, and other factors, 4 people were killed at the scene.
Direct cause of the accident
When the company was repairing the steam leak at the joint of the steam jacket and the material pipeline of the discharge pipe from the acidic 2,4-dinitrochlorobenzene separator to the water washing pot in the dinitrate workshop, the hot work personnel violated the regulations of electric welding without obtaining the welder operation qualification certificate and without taking safety measures such as disconnecting the pipeline, cleaning, and replacing, resulting in the acidic 2,4-dinitrochlorobenzene in the pipeline being decomposed and exploded by strong heat.

Some pipelines were crushed and ruptured

Hot work is a special operation

If the operation is not careful, it is very easy to cause an accident

During welding operations, safety regulations must be strictly followed to prevent accidents

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